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The idea
Use only as much space as necessary. This includes no portage nor gcc install on target system (ipaq). The idea is to fully cross-compile the system for ipaq on a i686 host into a subdir (using the ${ROOT} portage feature) and create a jffs2 image which will be uploaded to the ipaq (later updates will be done over nfs-mounted root).
UPDATE: Now that the handhelds.org 2.6 kernel can boot right from SD, we don't need to bother with creating the jffs2 image.
The steps
It's best if you write this to a script...
First, we need the tools for cross-compiling...
emerge crossdev crossdev --target arm-unknown-linux-gnu
Prepare the destination directory...
mkdir /tmp/ipaq
Now, we can start building the target system...
export ARCH="arm" export ACCEPT_KEYWORDS="arm" export CHOST="arm-unknown-linux-gnu" export CBUILD="i686-pc-linux-gnu" export CFLAGS="-O2 -pipe" export CXXFLAGS=${CFLAGS} export ROOT="/tmp/ipaq" export USE="-*" export FEATURES="-distcc" export CONFIG_PROTECT="-* ${ROOT}/etc" ### Bootstrap ### USE="bootstrap build" emerge sysvinit USE="bootstrap build" emerge baselayout emerge sys-kernel/linux-headers USE="bootstrap build" emerge sys-libs/glibc
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